Sunday, April 24, 2011

mig welding calculation for mild steel

Mild Steel

Steel Thickness
(mm)
Filler Rod
(mm)
Tungsten
(mm)


Practice beads


Closed root butt joint


Fillet joint


Open root butt joint (gap is half of material thicknesss)


Lap joint


Outside corner joint

Amps
Amps
Amps
0.8
1.0
1.0 or 1.6 1
25
30
20
1.0
1.0
1.0 or 1.6 1
30
35
25
1.2
1.0
1.6
35
45
30
1.5
1.0
1.6
45
55
40
2.0
1.0 or 1.6 2
1.6
60
75
55
3.0
1.6
1.6
90
110
80

tool changer do it yourself



automatic tool changer

diy tool changer

cnc tool changer

Wednesday, April 20, 2011

NCPLUS compiler

NCPLUS compiles a user program and produces a machine code file, instead of interpreting each block while cutting. That means that all syntax and typing errors are detected before the actual cutting begins.

In addition, it takes less than 25 micro-second to process a block, while other high speed control builder are proud with 1 msec for the same. (Test conditions: 300 MHz Pentium, sequence of blocks with N and X,Y,Z)

The time is saved because the compiler translates decimal numbers into binary format and replaces all Goto line numbers with absolute memory addresses.

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