Monday, June 20, 2011

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Multi cut threading macro program example using G76

Multi cut threading macro program example using G76

Custom Macro – Using variables for the Programming :

Ideal application for the use of Variable programming (i.e. Custom Macro Programming) on a CNC Lathe :

As such the usage is covering very vast application area. You name it and it can be coded using macros. But, by and large following are the core application areas :

1) Threading applications like variable lead threading, Multi start threading,

Square and Trapezoidal threading, circular form non-standard type

threading ;

2) Multi-start worm cutting ;

3) Face and radial grooving of non-standard type;

4) Design one’ s own cycle of any type.

Example : Carrying out 4 start threading of the size – M16 x 2.0 mm pitch. Write a custom Macro “A” Program for the same. Use Multi-cut threading cycle – G76. Use following data :

Data :

i) O. D. = 15.8 mm
ii) δ1 = 30.0 mm
iii) δ2 = 5.0 mm
iv) 1st cut depth = 0.3 mm
v) Lead = Pitch x no. of starts = 2 x 4 = 8 mm
vi) Chamfer amount = 1.0 times the lead.
vi) Root diameter = 13.3 mm
vii) Thd. Height = 1.25 mm
viii) Length of threads = 50 mm
ix) No. of finishing passes = 3 nos.
x) Limiting depth of cut per pass = 0.075 mm
xi) Depth of cut for finishing pass = 0.050 mm.
xii) Angle of Approach = 60 degrees.

(A) Custom Macro – A for FANUC OT-D/C systems

O0001 (4 START THREADING);

N1;
T0000;
G28 U0 W0;
T0101;
G50 S800;
G97 S800 M03;
G65 H01 P#100 Q30000;
M08;
N10;
G0 X17.0 Z#100;
G65 H83 P20 Q#100 R36000;
G76 P031060 Q75 R50;
G76 X13.3 Z-55.0 P1250 Q300 F8.0;
G65 H02 P#100 Q#100 R2000;
G65 H80 P10;
N20;
M09;
G97 M05;
G28 U0 W0;
M30;
%

(B) Custom Macro “B” for FANUC Oi Mate – TB/TC system :

O0001 (4 START THREADING);

N1;
T0000;
G28 U0 W0;
T0101;
G50 S800;
G97 S800 M03;
#100 = 30.0;
M08;
N10;
G0 X17.0 Z#100;
IF [#100 GT 36.0] GOTO 20;
G76 P031060 Q75 R50;
G76 X13.3 Z-55.0 P1250 Q300 F8.0;
#100 = #100 + 2.0;
GOTO 10;
N20;
M09;
G97 M05;
G28 U0 W0;
M30;
%

source http://www.machinetoolhelp.com

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Saturday, June 11, 2011

pro-cam tutorial and installation manual

these tutorial includes

Installing ProCAM
Starting ProCAM 2D and Opening a Part File
Customizing ProCAM
Generating Mill Tool Paths and NC Code
Generating Punch, Plasma and Laser Tool Paths and NC Code
Starting ProCAM II and Opening a Part File
Generating 2½ Axis Mill Toolpaths and NC Code
Generating Surface Machining Toolpaths and NC Code

downlad the full tutorial here

Thursday, June 9, 2011

ge fanuc snp tutorial

ge fanuc snp tutorial and operator manual

this tutorial includes

CABLING AND COMMUNICATION PORTS

Connecting to the GE Fanuc Series PLC

Uploading and Downloading Application Programs

Accepting ASCII Input

Upload/Download with the Spectrum Controls SCC-3 Cable

PROGRAMMING

Data Display and Entry Screen Parameters

GE Fanuc-Specific Configuration Parameters

TROUBLESHOOTING

get the pdf tutorial here

TERMINAL MODE

SPECIAL OPERATIONS

Tuesday, June 7, 2011

cnc part programing sample codes




reference

answer

Plasma-Jet DS 3015 Max 200 Plasma Cutting System


low-wear and low-maintenance gears are designed for continuous operation
optimum bed speed even for fine contours and tight radii
automatic torch height control
adjustable cutting current
stand-alone cutter table features rigid steel construction for high load capacity
stand-alone table eliminates thermal and mechanical influences on the plasma cutter system
quick-coupling for cutter head changes in seconds
minimized tooling time ensure maximum cost savings
magnetic holder of cutter head allows quick change-over from plasma cutting to oxy-fuel flame head cutting
use the existing cutting tables to find the optimum cut
The machine may be customized with an optional oxy-fuel flame head and a cutter table with a maximum table load of 2000 kg/sqm

Thursday, June 2, 2011

fanuc machine parameter manual and tutorial

this fanuc machine tutorial includes the topics listed below

TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION

FEED–FEED FUNCTION

PART DRAWING AND TOOL MOVEMENT

CUTTING SPEED – SPINDLE SPEED FUNCTION

SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION

COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION

PROGRAM CONFIGURATION

TOOL FIGURE AND TOOL MOTION BY PROGRAM

TOOL MOVEMENT RANGE – STROKE

CANNED CYCLE

RIGID TAPPING

CANNED GRINDING CYCLE (FOR GRINDING MACHINE)

TOOL LENGTH OFFSET

AUTOMATIC TOOL LENGTH MEASUREMENT (G37)

MACRO STATEMENTS AND NC STATEMENTS

REGISTERING CUSTOM MACRO PROGRAMS

FEEDRATE CLAMPING BY ARC RADIUS

ADVANCED PREVIEW CONTROL (G08)

TOOL MOVEMENT BY PROGRAMMING– AUTOMATIC OPERATION

SUBPROGRAM CALL FUNCTION (M198)

MANUAL INTERVENTION AND RETURN

MACHINE LOCK AND AUXILIARY FUNCTION LOCK

DOWNLOAD TUTORIAL HERE

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