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solid milling using esprit

Traditional SolidMill

This level includes a CAM system with the possibility of programming a 2 ½ D as well as all machine cycles for execution of roughing and finishing. In addition, the package includes other features described at the outset, such as automatic tool path generation, simulation and control the path of transition tools, data import and exports.

    • CAM for milling in 2 ½ D
    • Treatment based on surfaces, mesh models and 2D drawings with the possibility of obtaining three dimensions
    • Control of treatment parameters
    • Cutting the outline profile of the fixed and variable depth
    • for drilling: drilling, tapping, boring ... (A total of 13 cycles)
    • Surface Milling
    • Choosing your pocket
    • Cutting a spiral on the outside and inside surfaces
    • Threading the external and internal
    • Library of standard machining cycles: rounding corners, beveling, threading, drilling, reaming, boring, etc.
    • 30, 40, 45, 50 i 60 Library of holders of the following cones 30, 40, 45, 50 and 60 degrees
    • Possibility of introducing a large number of frames and special tools
    • Library materials
    • Tables technological operations used in the treatment of
    • Multiple deployment details
    • Postprocessor
    • Simulation and control processing, collision detection

SolidMill Production

SolidMill Production includes the Traditional SolidMill and has the ability to program 4 and 5 axis, ie the use of a turntable or rotary pochylno.


    • CAM for milling at 4 and 5-axis (indexing, continuous treatment with a turnover)
    • Rotary axes for vertical and horizontal machining centers
    • The combination of swivel head, rotary axis and rotary tables
    • Simulation and control in 4 and 5 axes
    • Postprocessor for 4 and 5 axis

SolidMill FreeForm

Full-CAM system for all surfaces and 3D models. Traditional, SolidMill Production and standard features Esprit lets you perform a very complex free surfaces.


    • 3D CAM software for 3 axis machining surfaces and solids, 3D milling
    • 3 axis machining of solids
    • 3 axis surface machining
    • Unlimited number of machined surfaces and solids
    • Roughing the offset by specifying the profile of the machined part and the boundaries of the starting material
    • Surface finishing tasks with the possibility of tool path
    • Treatment of unidirectional, bidirectional, radiant, etc.. and with optimization takes into account horizontal and vertical zones
    • Removal of residual material remaining after the roughing and finishing
    • Projections made in the 2D geometry of the elements of the multi-surface
    • Optimizing treatment program in terms of high performance (High Speed Machining)

SolidMill FreeForm 5-axis

SolidMill FreeForm 5-axis:
SolidMill includes Traditional, Production and FreeForm Plus:
simultaneous 5-axis milling surface / solid milling

Several years ago, 5-axis was considered to be mysterious and inscrutable process used mainly in aerospace. Today technologists understand that multi-axis machine improves part quality, reduce costs and eliminate time-consuming setting, which traditionally require highly trained operators. ESPRIT SolidMill FreeForm 5-axis takes up the challenge of making the 5-axis technology available to everyone by focusing on the automatic creation of optimized 5-axis paths. As a result of close coordination SolidMill ESPRIT FreeForm 5-axis with the existing tools for processing, the product is easy to use, even for a beginner programmer or operator. Users place their trust in the emerging programs in the NC code, because of constant and reliable results generated by the software, along with built-in 5-axis simulation blocks and system verification.


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Multi cut threading macro program example using G76

Multi cut threading macro program example using G76

Custom Macro – Using variables for the Programming :

Ideal application for the use of Variable programming (i.e. Custom Macro Programming) on a CNC Lathe :

As such the usage is covering very vast application area. You name it and it can be coded using macros. But, by and large following are the core application areas :

1) Threading applications like variable lead threading, Multi start threading,

Square and Trapezoidal threading, circular form non-standard type

threading ;

2) Multi-start worm cutting ;

3) Face and radial grooving of non-standard type;

4) Design one’ s own cycle of any type.

Example : Carrying out 4 start threading of the size – M16 x 2.0 mm pitch. Write a custom Macro “A” Program for the same. Use Multi-cut threading cycle – G76. Use following data :

Data :

i) O. D. = 15.8 mm
ii) δ1 = 30.0 mm
iii) δ2 = 5.0 mm
iv) 1st cut depth = 0.3 mm
v) Lead = Pitch x no. of starts = 2 x 4…